Design blueprint hpe hpaji hpung de shawng nnan jaw ai shaloi, zuphpawng nta gaw aten kadun mi atsin sha nga mat ai.
"Lahta na diameter gaw 132 mm, tsaw ai gaw 200 mm, langai gaw langai sha re, foaming density gaw 0.4-0.5g/cm3 re." Technical director Huang gaw nambat ni hpe hti dan ai, "Ndai gaw anhte a nga taw sai mold a shadawn sharam hta jan sai."
2023 ning, hka lim ai aten hta, anhte gaw silicone foam cushion langai mi hpe galai na matu, cable galaw ai company kaw na laksan sawk sagawn ai lam hpe lu la ga ai. Dai specifications ni gaw laklai ai hku kaba ai-, molded silicone foam hte n law htum mu lu ai.
Challenge: Ndai masat da ai lam a hpang e nga ai hpaji masa lam ni
Standard hpe shinggrup da ai silica gel foam arung arai ni gaw kaji ai, raitim ndai lang gaw ra kadawn ai lam gaw, n-gun rawng ai arung arai ni hta lahkawng lang daram law ai. Kaji ai size ni gaw:
Mold design hpe rawt malan ai lam: Dai zawn re ai kaba ai ginra hta nga ai Runner System
Hkrang shapraw ai lam hpe n-gun jaw ai lam: Hydraulic System a Load Limit hpe bai maram yu ra ai
Demolding risk grai law wa ai: Dai zawn re ai arung arai kaba hpe loi mi sha shinggrup da ai rai yang, batch ting hpe jahkring kau ra ai.
Ja gumhpraw dap gaw manu jahpu hpe lawan ai hku jaw ai: mold rawt jat lam a matu jai gumhpraw sha gaw, madang masat da ai arung arai ni a lahkawng lang rai nna, galaw sa wa ai lam hta n teng n man ai majaw, n kaja ai lam gaw 50% jan rai na re.
Dai sumla hta n-gun yawm mat ai nhprang arai langai hpe madun da ai .
Ga sadi: Chyam dinglik lam hpe hkap la na matu dare
Dut mari hpung ni gaw, manu jahpu sawk sagawn ai lam hpe client hpe tang madun ai shaloi, client a R&D director wa gaw lawu na ga si ni hpe tsun dan ai:
Anhte gaw supplier masum hpe sa tsun ai, raitim nang sha dung nna anhte hte rau bungli galaw na matu mai byin ai lam hpe jep joi ai lam galaw ai. Kaga lahkawng gaw flat-out gaw anhte n lu mari ai (sh) manu jahpu ni hpe jaw ai. Ndai hpyi shawn ai lam gaw n tara ai zawn rai nga ai hpe ngai chye ai, raitim anhte a masing gaw anhte a arai ni a shimlum lam a matu ahkyak ai.
Dai shana de, company a uphkang lam gaw, yawng a ningmu hpe tsun dan ai zuphpawng kadun hpe galaw ai. Dai arung arai hpe galaw shapraw ai hta kaja ai hte n kaja ai lam ni hpe atsawm sha bawngban ngut ai hpang, hpaw ninghtan ai wa gaw hpang jahtum dawdan ai lam hpe galaw u:’ Sa wa u, raitim manu jahpu n jaw ra ai sha.’
Manghkang ni hpe hparan ai: yak hkak ai lam ni hpe tawt lai lu na matu hpung hte jawm galaw ai lam.
Dai product gaw mold hte product formula hpe grai ra sharawng ai.
Mold designer Lao Chen hte shi a hpung ni gaw design 3 hpe gram lajang ai. Shanhte gaw flow channel system hpe ningnan ai hku jai lang ai gaw, silicone foam agent hpe mold daw shagu hta maren mara garan jaw ai hpe madi shadaw ya ai.
Dai sumla hta hpang jahtum na ja hkrang hpe madun da ai .
Grau kaba ai mayak gaw demolding galaw ai lam re. Ndai zawn kaba ai flat surface hte center kata kaw hka htung mali nga ai rai yang, loi mi shut ai hku galaw yang pyi, dai arai hpe n kaja ai arung arai langai mi de gale kau ya lu ai. Hpang jahtum e, dai hpung gaw, silicone foam agent hpe mold a jut shagu de maren mara garan jaw lu na matu, runner system hpe ningnan ai hku galaw wa ai.
Product hpe gyin shalat ai hta, Mr.Zheng gaw shi a team hpe formula galai shai ai lam law law hpe bai galaw ai, n bung ai foaming, n kaja ai gas hka lim ai lam, n-gun dat shapraw ai lam hta yak hkak ai lam ni zawn re ai lam ni hpe hparan ya ai. Mold team a n-gun ja ai hku kanawn mazum ai lam hte, hpang jahtum e, pneumatic-assisted mold hpe shapraw ai hte hpawn, ningnan ai ladat hpe hkap la nna, masha law law hpe galaw shapraw ai hta, yak hkak lam law law hpe awng dang ai hku tawt lai lu ma ai.
"Dai bat hta, anhte gaw coffee 30 lu nna, gas hpe shayawm na matu ladat amyu myu 6 hpe shakut yu ga ai," nga nna Old Wang gaw, shi a myi gaw, n-gun yawm ai lam hte gumrawng gumtawng ai lam hpe kayau kaya galaw ai raitim, n-gup n-gu hte tsun ai.
Dawn: Awng dang ai Sample a shangai ai
Not mold- hpaw ai aten hta, vulcanization jak a shingjawng ai lam hta, hkying hkum lahkawng jan tsi lajang ngut ai hpang, n-gun gaw kalang ta ton 150 de rawt jat wa ai. Dai mold loi loi hte hpaw wa ai shaloi, n-gup magap lapran lapran hta laklai ai luster- hpe hkum hkrang n-gun n-rawng ai, uniform, n-gup n-gu n-gun n-rawng ai, hkum hkrang n-gun rawng ai silicone foam cushion{4}} kaba langai mi. Dai arung arai gaw n-gun n rawng ai npu nsam hte hkum tsup ai n-gun hpe n-gun jaw ya ai.
Dai sample hpe QC department de sa ya ai, Quality Inspector Xiao Zhang gaw ahkyak ai parameter shagu hpe atsawm sha shadawn na matu gloves ni hpe bang da ai. Hpang jahtum na shiga hta asan sha tsun da ai:‘Shanawn la ai lam gaw chyam dinglik ai lam hpe lai nna, client a ra sharawng ai lam ni hpe hkan sa ai.’
Product ni hta grau nna
Sample gaw client de du ai shaloi, dai box hta test report hta grau nna lawm ai. Anhte gaw’ Molded Silicone Foam Parameters a laika buk hpe ka da ai, hpaji masa lam yawng hpe hkrak tup tsun dan da ai.
Customer a R&D director wa gaw chyeju dum ai lam tsun na matu shaga ai.
Shata masum na ai hpang, client gaw anhte hpe silicone arung arai ni a matu order law law hpe garan nna, product line law law hta bang da ai. Grau ahkyak ai gaw, ndai n-gun atsam gaw, hpang na bung ai bungli masing manga a matu npawt nhpang hpe gawgap ya ai, n-gun kaba ai{1}}scale silicone foaming a matu, hkum tsup ai ladat jahpan hpe gawgap lu shangun ai.
Ndai mabyin gaw, grai kaba ai hpaga lam galai shai wa ai lam n re ai sha, engineer hpung langai mi gaw hpaji ninghkring ni a dinghpring ai lam hpe madi shadaw ai hte company langai mi a ga sadi ni hpe manu shadan ai lam ni hpe tsun ai re.
Order ni hpe lu la ai hta lai nna, company gaw manu n dan ai arung arai ni hpe lu la ai:hpaji masa atsam marai ni hta awng dang ai lam, ahkyak ai client langai a n-gun n yawm ai kam hpa lam, yak hkak ai mayak mahkak ni hpe hparan na matu hte shim lum ai awng padang ni hpe hparan na matu hpung a n-gun n rawng ai dawdan lam.